Metallurgical Abstracts on Light Metals and Alloys vol. 58

In-situ synthesis of a novel multiphase reinforced Al-matrix composite prepared from A6061 alloy and a small amount of MXene

Li-Fu Yia, Kenta Noguchia, Zhilei Wangb, Peter Benard Obosoa and Zhong-Chun Chena
a Department of Mechanical and Aerospace Engineering, Graduate School of Engineering, Tottori University, Koyama-minami 4-101, Tottori 680-8552, Japan
b Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China

[Published in Vacuum, Vol. 234 (2025), 114133]

https://doi.org/10.1016/j.vacuum.2025.114133

Key Words: Multiphase reinforced Al matrix composite; Microstructure; Mechanical properties; T6 treatment

A novel in-situ multiphase reinforced Al matrix composite (AMC) was synthesized by combining spark plasma sintering (SPS), hot extrusion, and subsequent T6 treatment using A6061 alloy and a small amount of MXene as the starting materials. Although the MXene was randomly distributed in the as-SPSed composite, it was preferentially oriented along the extrusion direction after extrusion. During T6 treatment, the MXene was decomposed into Ti and C, and its oxygen-containing functional groups reacted with Mg in the A6061 to form MgO. The reinforcing phases including MgO, Mg2Si, TiC and Q′ were uniformly distributed in the Al alloy matrix. The hardness, yield strength, and ultimate tensile strength of the peak-aged AMC were 115 HV, 329 MPa, and 355 MPa, respectively, which are 10.9%, 12.7%, and 6.6% higher than those of the peak-aged unreinforced A6061 alloy. This work provides new insights for designing in-situ multiphase reinforced AMC with excellent mechanical performance.

(a) Vickers hardness of unreinforced A6061 and in-situ AMC as a function of aging time and (b) nominal stress-strain curves of the peak-aged A6061 and in-situ AMC.